EME-MOTIONAL OPTICSCONNECTIVITY & PHOTONICS Request a Quote

Installation of Fiber Optic Weighing Sensor

Fiber optic weighing sensors can be installed efficiently using surface bonding or embedment methods, with careful preparation, adhesive selection, and proper routing to ensure accurate weight or strain measurements.

Key Installation Steps

1. Site Assessment and Planning Before installation, conduct a holistic survey of the site, including pavement condition, traffic flow, and structural constraints for WIM applications. Align sensor lanes to capture all axle groups at highway speed, ensuring full coverage and accurate measurements (BISON WIM installation) . 2. Surface Preparation

  • Clean the surface thoroughly to remove dust, oils, or debris.
  • Abrade or lightly sand the surface to improve adhesion.
  • Condition or neutralize the surface if required, similar to standard strain gauge preparation . 3. Adhesive Selection and Application
  • Use adhesives compatible with fiber optic sensors, such as M-Bond 200 epoxy or AE-10, which provide strong adhesion and rapid room-temperature curing .
  • Apply the adhesive evenly along the sensor path, ensuring full contact with the substrate.
  • Allow sufficient curing time before applying protective layers or exposing the sensor to traffic or environmental stress . 4. Sensor Placement and Routing
  • Lay the fiber optic sensor along the intended measurement path, avoiding sharp bends or kinks.
  • For WIM systems, sensors can be installed in surface cuts as shallow as 60 mm, minimizing civil works and avoiding road resurfacing .
  • Ensure proper strain relief and secure routing to prevent damage from traffic or environmental factors . 5. Protection and Environmental Considerations
  • Apply a protective layer, such as RTV silicone, to shield the fiber and adhesive from moisture, temperature fluctuations, and mechanical wear .
  • For embedded applications in concrete or composite materials, ensure the fiber is fully encapsulated to maintain long-term durability . 6. Integration and Calibration
  • Connect the fiber optic sensors to the data acquisition system, ensuring proper signal routing and minimal interference.
  • Calibrate the system according to manufacturer guidelines to achieve high-velocity, enforcement-grade accuracy for WIM applications . 7. Installation Efficiency
  • Modern fiber optic WIM systems, such as BISON, can be installed in under eight hours, with minimal traffic disruption and no buried electrical cables .
  • Free-flow systems like OptiWIM allow full-width vehicle weight measurement without lane restrictions, enhancing accuracy and reducing installation complexity .

Summary

Successful installation of fiber optic weighing sensors requires careful planning, surface preparation, adhesive application, sensor routing, and environmental protection. For WIM applications, modern systems enable rapid deployment with minimal civil works, high-speed data acquisition, and seamless integration with enforcement or monitoring systems, ensuring reliable and precise weight measurements under real-world conditions .

Installation of Fiber Optic Weighing Sensor - E-Motional Optics & Connectivity

ICA 2010 paper

The research is focused on formulating the problem statement, which revolves around characterizing fiber optic-based weight

FBG Based Optical Weight Measurement System and Its Performance

Industrial weight measurement is essential to monitoring and optimizing the quality and production cost. Fiber Bragg

Optical Fiber Sensors Guide

Optical fiber sensors offer attractive characteristics that make them very suitable and, in some cases, the only viable sensing

Development of a simple distributed optical fibre sensor for weigh-in

This paper describes the development of a novel intensity-modulated weigh-in-motion (WIM) sensor. The sensor mainly consists of a

Distributed fiber optic sensors for monitoring cracks in civil

Fiber optic cables have low mechanical strength and are prone to damage during sensor installation and operation.

Distributed Fiber Optic Sensing and Monitoring Company | Sintela

Sintela is Leading distributed fiber optic sensing company offering monitoring solutions for mining, pipelines, railways, and border

WIM Installation VIDEO of BISON Fiber Optic Weigh-In

The video explains how a fiber optic weigh in motion sensor network becomes a fully working high-speed

Weight Measurement System Using Plastic Optical Fiber

In the present work, we present the design, implementation, and testing of a weighting sensor that implies the use of plastic optical

Package and installation of embeddable fiber optic sensors

The issues related with design of pre-embedded white light interferometric fiber optic steel, epoxy and concrete bar

High-sensitivity weighing sensor based on broadband optical

However, temperature has a significant effect on liquid pressure; thus, hydraulic weight sensors are unsuitable for

Development of Fiber Optic Sensor-Based Weight-In-Motion System

This research focuses on characterizing the effect of moving loads on fiber optic light loss. Problem-solving approach through the

PROBLEMS OF FIBRE OPTIC SENSOR APPLICATION IN WEIGHT

In the present study the authors are discussing the possibility of fibre optic sensor application for weighing road

Robotic Installation of Distributed Fiber Optic Sensors for Linear

Distributed fiber optic sensors (DFOS) have the potential to provide robust data sets to help assess and manage linear

Dynamic Weighing System (WIM)

We design and manufacture fiber optic sensors, high-precision WIM modules and software platforms for real-time data analysis, now

Improved axle detection for bridge weigh-in-motion systems using fiber

The FEA enabled the identification of the critical locations for installation of the first fiber optic B-WIM sensors on the bridge. The FEA

A review of different types of weigh-in-motion sensors: State-of-the

A relatively new group of sensors for Weigh-in-Motion systems are fiber optic sensors . Although such sensors

Still Have a Technical Question?

Our photonic engineering team can help you select the right connector or splitter for your network.

Ask Our Team